Dust Guard – bulk material dust suppressor

Why so much dust?

Every time bulk material is loaded or unloaded, dust is created. The patented Dust Guard concentrates it inside the falling product and makes an additional aspiration system unnecessary.

Technische Zeichnung: Mischfutterwerk mit Silos, darunter wird ein Silo-LKW ohne Dust Guard beladen, Staubzone in der Halle
Without Dust Guard

5

Sizes
DG 40 – DG 150

2

Versions
Automatic & manual

641 m³/h

Maximum capacity
with DG 150

3

Material options
Steel, stainless steel, HARDOX

The challenge

A familiar problem, solved mechanically

Dust clouds during loading are no minor issue: they cost product and put a strain on the environment and equipment. The Dust Guard acts exactly where the product falls.

The problem

Uncontrolled dust formation

Technische Zeichnung: Silo-LKW wird ohne Dust Guard beladen, eine Staubzone breitet sich in der Verladehalle aus

As bulk material falls freely, fine dust is stirred up and spread into the surroundings, clearly visible on the vehicle, the building and the area around it.

The solution

Dust Guard in operation

Silo-LKW wird mit orangem Dust Guard beladen, das Schüttgut fällt als geschlossener Strom in den Domdeckel, ohne Staub

The dust is concentrated in the core of the falling product stream and falls together with the product, with no additional extraction at all.

Operating principle

How the Dust Guard binds dust as it falls

The dust suppressor can be used for any loading or unloading process with heavy dust formation, which means aspiration systems are no longer required. The patented operating principle concentrates the dust inside the falling product and thus minimises it purely mechanically, without filters, power or maintenance.

WITHOUT DUST GUARD WITH DUST GUARD Funnel guidesthe stream to the centre Dust staysin the core of the stream Clean loading,no extraction needed Product Dust Dust cloud

Design

Robust standard design, flexibly expandable

Standard design

Available as options

Specifications

Technical data

Capacity, weight and dimensions of all sizes. DG‑A and DG‑M have identical dimensions.

ModelCapacity m³/hFull weight kgVolume dm³A mmB mmC mmD mmE mm
A DG 40456050590150460200200
M DG 40456050590150460200200
A DG 60128160164835255660250250
M DG 60128160164835255660250250
A DG 75256250260950280820300300
M DG 75256250260950280820300300
A DG 10038570073812803801155400400
M DG 10038570073812803801155400400
A DG 150641950190017255001570450450
M DG 150641950190017255001570450450

A = automatic (DG‑A)  ·  M = manual (DG‑M)

Available in two versions

DG‑A or DG‑M, depending on the application

Both versions are based on the same mechanical principle. The difference lies in how the falling stream is controlled.

Automatic

DG‑A

For products with different specific weights, the falling stream is regulated automatically by an electrical control system.

Optical sensors · Pneumatic slide gate · Control cabinet

Manual

DG‑M

For the same product with several loading points, the falling stream is set manually.

Simple mechanical adjustment

Frequently asked questions about the Dust Guard

What is the Dust Guard?

The Dust Guard is a patented bulk material dust suppressor by Wagner Feedmill. It is installed at the loading point and binds the dust created when bulk material is loaded or unloaded within the falling product stream.

How does the Dust Guard work?

The funnel shape guides the product stream towards the centre. The dust collects in the core of the falling stream instead of spreading sideways and leaves the Dust Guard together with the product.

Is an additional aspiration system required?

No. Because the dust stays in the product stream, no additional aspiration or exhaust system is needed. A filter connection is included as standard.

Which sizes and capacities are available?

There are five sizes: DG 40 (45 m³/h), DG 60 (128 m³/h), DG 75 (256 m³/h), DG 100 (385 m³/h) and DG 150 (641 m³/h).

What is the difference between DG-A and DG-M?

On the DG-A, an electrical control system with optical sensors, a pneumatic slide gate and a control cabinet regulates the falling stream automatically. This suits products with different specific weights. The DG-M is set manually and suits the same product at several loading points. Both versions have identical dimensions.

What material is the Dust Guard made of?

Painted steel as standard. Stainless steel or HARDOX are available as options.

Consultation

Is the Dust Guard right for your plant?

We size the right model and version for your throughput. Get in touch with us directly.

Wagner Feedmill & Silo Plants GmbH
Haßkamp 7
49688 Lastrup · Germany

Phone: +49 4471 / 70 16 568
Fax: +49 4471 / 70 16 569
contact@wagner-feedmill.de